Effectiveness of Safety Management Systems in the Manufacturing Industry: A Case Study Approach

Abstract

Manufacturing industries involve complex production processes characterized by high-risk operations, heavy machinery, and hazardous materials. These environments expose workers to significant occupational risks that may result in injuries, equipment damage, and operational disruptions. This study evaluates the effectiveness of Safety Management Systems (SMS) in manufacturing industries using statistical analysis and a case study of a medium-scale manufacturing plant. Accident data from 2017–2023 were analyzed to examine the impact of structured safety management practices. The results indicate a significant reduction in workplace incidents following SMS implementation. The study also proposes an integrated safety management framework and demonstrates a 62.7% reduction in workplace incidents after SMS implementation and improvements in safety performance indicators.