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Paper Title

Tribological studies of dual-coating (intermediate hard with top epoxy-graphene-base oil composite layers) on tool steel in dry and lubricated conditions

Keywords

  • Tribological Performance
  • Dual-Coatings
  • Epoxy Composites
  • Graphene Reinforced Epoxy
  • Base Oil Epoxy
  • Hard Intermediate Layers
  • Diamond-Like Carbon
  • Tungsten Carbide
  • Titanium Aluminium Nitride
  • D2 Steel
  • Friction and Wear Tests
  • Normal Load
  • Linear Sliding Speed
  • Steel Ball Counterface
  • Coefficient of Friction
  • Wear-Life
  • DLC Coating
  • Wear Resistance
  • Composite Coatings
  • Surface Engineering
  • Lubrication Performance

Article Type

Research Article

Research Impact Tools

Issue

Volume : 127 | Page No : 10-23

Published On

November, 2018

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Abstract

The main objective of this investigation is to evaluate the tribological performance of dual-coatings of epoxy composites (epoxy with 10 wt% of graphene and 10 wt% of base oil) on different hard intermediate layers (diamond-like-carbon, tungsten carbide and titanium aluminium nitride) deposited on D2 steel. Friction and wear tests were conducted at 10 N and 15 N normal loads, and 0.63 m/s linear sliding speed and the counterface was a 4 mm steel ball. Among all dual-coatings, the combination of DLC intermediate layer and epoxy composite top layer furnished the least coefficient of friction of 0.09 and wear-life exceeded 2 × 105 cycles with no or negligible wear. In comparison, only hard or only soft coating had very limited wear-life.

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