Transparent Peer Review By Scholar9
Detecting Defects In Casting Manufacturing Using Machine Learning
Abstract
The present research presents a fresh technique for detecting casting defects through a combination of Convolutional Neural Networks (CNNs) and Auto Encoders. In order to detect the anomalies that represent the defect, a CNN model based on key features from casting images which is followed by Auto Encoder are implemented using heterogeneous data set from different sources. By offering an automated, precise and efficient analysis, this method has outperformed traditional defect detection techniques with an accuracy rate of 91%. Unlike manual inspection or simple algorithms employed in conventional methods, our approach uses deep learning for improved detection accuracy and reduced false positives. This is a data-driven model that can be adjusted to fit into different casting scenarios hence being a powerful quality assurance tool in manufacturing. It consequently offers scalable solutions as far as detection is concerned thereby enabling integration into industrial workflows thus leading to substantial cost savings and better products. The subsequent study will include improving model performance such as addressing challenges like data imbalance and interpretability while covering more manufacturing processes. The present study therefore contributes to the literature by illustrating that practical application of advanced machine learning techniques in improving industrial defect detection systems.
Shreyas Mahimkar Reviewer
27 Aug 2024 11:17 AM
Approved
Positive Comments:
- Relevance and Originality: The research addresses a critical area in manufacturing by presenting a novel technique for detecting casting defects using Convolutional Neural Networks (CNNs) combined with Auto Encoders. The application of advanced machine learning techniques in this context is original and highly relevant for improving quality assurance in manufacturing processes.
- Methodology: The approach of integrating CNNs with Auto Encoders for anomaly detection in casting defects is innovative. Utilizing a heterogeneous dataset from various sources enhances the robustness of the model. Achieving a high accuracy rate of 91% demonstrates the effectiveness of the proposed method in outperforming traditional defect detection techniques.
- Validity & Reliability: The study’s emphasis on deep learning techniques for enhanced detection accuracy and reduced false positives reflects a significant advancement over conventional methods. The data-driven nature of the model, along with its ability to adapt to different casting scenarios, ensures reliable and scalable solutions for quality assurance.
- Clarity and Structure: The research clearly outlines the advantages of using deep learning for defect detection, including improved accuracy and cost savings. The study is well-structured, presenting a clear comparison between traditional methods and the proposed approach, and highlights potential future improvements and broader applications.
Negative Comments:
- Relevance and Originality: While the application of CNNs and Auto Encoders is innovative, the paper could benefit from a more detailed comparison with existing advanced techniques beyond traditional methods. This would provide a clearer perspective on how the proposed approach stands out in the broader context of defect detection technologies.
- Methodology: The paper could improve by providing more details on the dataset used, including its size, diversity, and the specific challenges encountered with data imbalance. Additionally, elaborating on the implementation details of the CNN and Auto Encoder models would enhance the understanding of the method’s technical aspects.
- Validity & Reliability: Although the model demonstrates high accuracy, discussing any limitations or potential issues related to the generalizability of the model across different casting scenarios would provide a more balanced view. Addressing how the model handles varying quality of input data would strengthen the validity and reliability of the results.
- Clarity and Structure: The paper mentions future improvements related to data imbalance and interpretability but does not provide a detailed plan for addressing these challenges. Including a more comprehensive discussion on how these issues will be tackled in subsequent studies would improve the overall clarity and depth of the research.
4o mini
IJ Publication Publisher
Excellent. Thank you for the review.
Shreyas Mahimkar Reviewer